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Archives: Services
CORPORATE DETAILS
IBD SOLUTIONS GMBH
Schubertstrasse 53
D-57482 Wenden
Germany
Phone: +49 2762 988377-0
Fax: +49 2762 988377-20
E-Mail: info[at]ibd-solutions.de
Managing director with power of representation: Mr. Lothar Dörre
Legal form: GmbH | limited liability company
Seat: Wenden
District court: Siegen
Register number: HRB 10372
VAT identification number in accordance with § 27 a of the German VAT Law: DE294217244
Tax No.: 338/5856/4986
Responsible for contents according to § 6 MDStV: Mr. Lothar Dörre
COPYRIGHT AND BRAND NAMES
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Project 4
System for mechanical engineering for the supplying of machine tools with coolant lubricant. Conveying back of chips and coolant lubricant from the machine tools.
Project 3
Central preparation system with transport system for mixed brass and steel chips, transportation being followed by type-sorted separation of the materials.
Project 2
System for mechanical engineering for the supplying of machine tools with high and low pressure. Conveying back of chips and coolant lubricant from the machine tools.
Project 1
Preparation system for commission processors for metal-cutting machine tools with high and low pressure supply. Space-saving design of the central system.
Automation Technologies
ELECTRICAL CONTROLS / VISUALIZATION
Our systems are equipped with the most modern control systems. Communication facilities within each automation level also take into account industry standard 4.0 for the future.
Remote accessing via the Internet in order to ensure the highest levels of availability are a standard matter for us with IPC systems, whereby the most stringent security standards are maintained in order to exclude the possibility of accessing by unauthorized persons.
Different controls are used, the selection being oriented on the complexity of the particular system.
The following control is used for simple automation applications:
S7-1500 WITH KP400 COMFORT
Connection voltage:
Control voltage:
Siemens PLC control:
Operator display:
400 V / 3 Ph / 50 Hz / N / PE
24 V DC
S7-1500, CPU 1511-1 PN
KP400 Comfort, 4″
- Intuitive operation via menus
- Password check for changes to parameters
- Error message processing with history records
- Internal communication via Ethernet protocol
- Analog value processing of levels
For more demanding requirements or with more complex systems we use the following control:
S7-1500 WITH KP700 COMFORT
Connection voltage:
Control voltage:
Siemens PLC control:
Operator display:
400 V / 3 Ph / 50 Hz / N / PE
24 V DC
S7-1500, CPU 1511-1 PN
KP700 Comfort, 7″
Performance data as KP400 Comfort, but:
- 7“ display with more space for visualization
- Graphic representation of analog values such as levels, pressure, temperature etc.
Depending on the customer’s wishes, more operator-friendly and powerful controls can be used.
In the upper performance class we use systems on the basis of an industrial PC with touch display.
S7-1500 WITH IPC AND WINCC VISUALIZATION
Performance data as KP700 Comfort, but:
- Large 19“ touch display
- Windows operating system with Siemens WinCC visualization
- Ability for the system to be used as a programming device for all the systems installed
- Elaborate graphic representation of analog values such as levels, pressure, temperature etc.
- Opportunity for Office applications (e.g. Word, Excel, etc.) to be integrated
- Remote maintenance via Internet
Special Systems
INTEGRATION OF ROBOT SYSTEMS
SOLUTIONS can be realized for even the most difficult metal-cutting processes with the aid of robot systems.
Thus, for example, chips with a large amount of large chips can be dried in a type-sorted manner in batch centrifuges. Here the robot system does not just change the batches of the centrifuges fully automatically but also fills, weighs, empties and stores these batches.
SEPARATION OF MATERIALS
Individually configured preparation systems are available for the retrospective separation of materials, for example into magnetic and non-magnetic chips or conducting and non-conducting ones. These make use of the different physical properties of the chips to enable them to be separated in a type-sorted manner.
System components such as tipping stations, buffer stations, conveyor belts, vibrating feeders, centrifuges etc. positioned upstream or downstream in the overall system look after the handling and enable the separating process to be optimized.
Equipping Of Machine Tools
PUMP STATIONS
Our pump stations are configured and adapted individually for the individual machines of the customer. Manifold different opportunities for the form of execution make optimum adaptation to each machine tool possible.
The possibilities range from simple SOLUTIONS, which just extract the coolant lubricant with low amounts of contamination, through to complex systems. With the complex systems the chips from the machining are guided into the pipe system in such a way that even relatively large bunches or balls of chips, which are actually larger than the dimensions of the pipe system, can be conveyed.
Special sensors, evaluation systems and controls monitor the process continuously.
CHIP BREAKERS
Powerful chip breakers, which are matched optimally to the particular process, crush the chips from the machine tools centrally or decentrally.
The manifold different design opportunities enable each chip breaker to be adapted optimally to the customer’s particular process.
CONVEYOR BELTS FOR MACHINE TOOLS
Conveyor belts are used to transport solid materials as well as also sludges. It is a matter here of modular systems which can be adapted individually to meet particular customer requirements. This is done in a simple manner via the selection of the individual components. Even the retrospective modification of a conveyor belt into a scraper conveyor is possible. Different modules permit a system that cleans itself automatically to be configured.
Central Systems
CENTRIFUGES
Downstream centrifuges dry metal chips that have been eliminated and feed the separated off coolant lubricant back into the preparation system.
The centrifuges can be integrated into the central system.
BRIQETING SYSTEMS
A further possibility is the briqueting of materials that have been separated off. Grinding sludges as well as also chips are compacted through the briqueting. In this way the volume of the residues as well as also their residual moisture content are significantly reduced. This simplifies transport paths, coolant lubricant is recovered and revenue can be obtained from the residues.
The briqueting systems can be integrated into the central system.
WEIGHING SYSTEMS
With the aid of weighing systems the weight – for example of containers – can be determined; the system can then be informed and react appropriately.
SCREW CONVEYORS
The screw conveyors are mounted directly beneath the outlet point of the filter system. They collect grinding sludges and chips and transport these to systems for processing them, e.g. to centrifuges, briqueting systems etc.
SLUDGE PRESSES
The volume and residual moisture content of grinding sludges are reduced by pressing. This simplifies transport paths and enables coolant lubricant to be recovered. The sludge presses are mounted directly beneath the outlet point of the filter system.
It is a matter here of a relatively simple and cost-favourable system that – with little expenditure – is highly efficient.
CENTRAL CONVEYOR BELTS
Conveyor belts are used to transport solid materials as well as also sludges. It is a matter here of modular systems which can be adapted individually to meet particular customer requirements in a simple manner through the selection of the individual components. Even a retrospective modification of a conveyor belt into a scraper conveyor is possible. Different modules permit a system that cleans itself automatically to be configured.
